PE Pipe Extrusion Line

PE Pipe Extrusion Line

PE pipe extrusion line inonyanya kushandiswa kugadzira-density polyethylene (HDPE) kana medium density polyethylene (MDPE) pombi.PE mapaipi anoshandiswa zvakanyanya munzvimbo dzakadai sekupa mvura, gasi, kudiridza, nezvimwewo nekuda kwekuchinjika kwadzo kwakasiyana, kusaita ngura, uye kushanda kwewelding.
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Chigadzirwa Nhanganyaya

PE pipe extrusion line inonyanya kushandiswa kugadzira-density polyethylene (HDPE) kana medium density polyethylene (MDPE) pombi.

Mapaipi ePE anoshandiswa zvakanyanya muminda senge mvura, gasi, kudiridza, nezvimwewo nekuda kwekusiyana kwavo kuchinjika, kusadzivirirwa kwecorrosion, uye welding performance.

 

Mhedziso yemutsara wekugadzira uye yekupedzisira chigadzirwa

 

Iyo PE pombi extrusion mutsara ndeye otomatiki inoenderera mberi yekugadzira mutsara inonyunguduka uye purasitiki PE particle mbishi zvinhu kuburikidza neextruder, inoagadzira nechaiyo mold, inoitonhodza nedhayamita yakagadziriswa, uye inoacheka nekudhonza, pakupedzisira ichigadzira akasiyana mapipe e polyethylene.

 

Hunhu hwekupedzisira chigadzirwa (PE pombi):

·Kuchinjika kwakanaka: Inogona kupetwa (diki dhayamita) uye ine kuramba kwakasimba kugadzika kwenheyo.

·Kudzikira tembiricha inokanganisa kuramba: haizoite brittle kunyangwe patembiricha yakaderera.

·Kugadzikana kwekemikari kwakanakisa: inoshingirira mukuora kubva kune zvakasiyana siyana zvemakemikari media, hazvidiwi anti{0}}kurapwa kwecorrosion.

· Kuvimbika kwekubatana: Kupisa kunyungudika docking uye magetsi kunyungudika kubatanidza kunogona kushandiswa kugadzira yakabatanidzwa yakazara pasina chero njodzi yekuvuza.

· Hupenyu hurefu: Inogona kushandiswa kweanopfuura makore makumi mashanu pasi petembiricha yakayerwa uye kumanikidzwa.

 

Nzvimbo huru dzekushandisa:

· Gasi kutapurirana pombi (yakakosha application ine yakanyanya kuchengetedzeka zvinodiwa)

·Municipal pombi yekupa mvura

·Chirongwa chekuchengetedza mvura yekunwa yemumaruwa

·Mapombi emadiridziro ekurima

·Industrial raw material yekufambisa pombi

 

Core components uye workflow

 

Iyo yemazuva ano PE pombi extrusion mutsara ine yakanyanya otomatiki mafambiro:

Vacuum feeding → Single screw extruder plasticization → Spiral die extrusion → Vacuum saizi → Spray kutonhora → kuyerwa kwedhayamita yeLaser → Tevera kudhonza → Spray code kudhinda → Kucheka kwepuraneti → Kuturika kwepombi

 

Tsanangudzo yakadzama yemidziyo yakakosha

 

(1) Nzira yekudyisa

· Vacuum yekudyisa muchina: Kuburikidza nepakati pekudyisa sisitimu, PE mbishi zvinhu zvinotakurwa otomatiki uye zvakachena kutakurwa kubva ku silo kuenda kune extruder hopper, ichiwana otomatiki kugadzirwa.

 

(2) Extrusion system - musimboti wemutsara wekugadzira

·Inoshanda Single Screw Extruder:

·Absolute mainstream Sarudzo: PE particles ane fluidity yakanaka, ari nyore kugadzira plasticize, uye siruu imwe chete ndiyo yakanakisa sarudzo yekuzadzisa zvadzinoda pakugadzirisa, nekudhura kwakanyanya-.

· Screw design: Kubva pane hunhu hwezvinhu zvePE, separation type screw (Barr screw) kana sikururu ine musoro wekusanganisa inowanzo shandiswa kuwana inoshanda uye yakafanana plasticization kunyunguduka, kuve nechokwadi chemukati uye kunze kwemadziro epombi.

· Kureba kusvika kudhayamita reshiyo (L / D): kazhinji kureba, kusvika ku30: 1 ~ 33: 1, kuve nechokwadi chenguva yekugara yakakwana uye nhoroondo yekuveura yezvinhu, kuwana kunyungudika kwakazara uye homogenization.

 

(3) Kuumba uye Kugadzira Sisitimu - Kiyi Yehunyanzvi

·Spiral Die Head:

·Iyi ndiyo tekinoroji yakakosha pakugadzira mapaipi ePE, kunyanya-mapaipi makuru! Kusiyana nemhando yebhuraketi inofa inoshandiswa muUPVC, iyo spiral die inokamura iyo yakanyungudutswa PE zvinhu kuburikidza neakawanda spiral kuyerera nzira mugomba rekuumbwa uye pakupedzisira inochinja pamuromo inofa.

·Zvakanakira: Inogona kubvisa zvachose mitsetse yeweld inokonzerwa nemabhawa ekutsaudzira, ichivandudza zvakanyanya kuoma kwemhete uye kuputika kwepombi dzepombi, kunyanya dzakakodzera pombi dzinotakura (zvakadai sepombi dzemvura nemapombi egasi).

· Vacuum saizi tangi:

·Kushanda musimboti: Iyo chubhu isina chinhu inobuda mu mold pakarepo inopinda muvacuum sizing box. Nekushandisa vacuum yakaipa kudzvanya kushambadza madziro ekunze echubhu yakapfava isina chinhu pane saizi yesaizi, saizi yekunze yechubhu inotsanangurwa nemazvo, uye kutonhora kwekutanga kunoitwa.

·Kupfapfaidza kutonhora: Bhokisi re saizi rinozadzwa nemisoro yekupfapfaidza kutonhodza pombi zvakaenzana.

 

(4) Assistive system - kuratidzwa kwechizvino-zvino uye kunyatsojeka

·Spray Cooling Tank: Yakareba kwazvo (kusvika 40-60 metres) uye inoshandisa mvura yakawanda yekupfapfaidza kunyatsotonhodza uye kuomesa pombi dzakatokura kubva kunze kuenda mukati, zvichibvisa kushushikana kwemukati.

·Laser Diameter Gauge: Midziyo yakajairwa kune yakakwirira-mitsetse yekugadzira yekupedzisira. Vasina kuonana navo-nguva yekutarisisa dhayamita rekunze kwepombi, uye mhinduro yedata kune sisitimu yekukurumidza yetirakita kana extruder, ichigadzira yakavharwa-loop control kuti ive nechokwadi uye kwakadzikama kushivirira kwedimensional.

· Caterpillar Haul off: Matupi akawanda akaenzana anobata pombi, achipa yakasimba, yakatsiga, uye inotsvedza yemahara. Iyo yekumhanyisa inowiriraniswa neye extrusion kumhanya kuti ive nechokwadi cheuniform madziro ukobvu.

·Inkjet Printer: Spray brand, yakatarwa, chiyero, zuva rekugadzira, traceability kodhi uye rumwe ruzivo pamusoro pepombi, kunyanya pamapombi egasi anoda kuteedzera.

 

·Orbital Cutter:

·Iyo yega sarudzo yekucheka mapaipi ePE. Paunenge uchicheka, iyo denderedzwa yakaona blade inotenderera nekumhanya kukuru ichitenderera pombi inoramba ichimhanya, ichiwana kutsetseka kwekucheka nekukurumidza, pasina machipisi kana burrs, uye kuve nechokwadi kuti chikamu chekucheka chiri perpendicular kune axis pombi. Izvi zvakakosha kune inotevera hot melt docking.

· Flip rack / stacker: inogamuchira otomatiki mapaipi akachekwa uye anoarongedza zvakanaka.

 

Special zvinodiwa kuti PE pombi kugadzira mutsetse

 

1. Kuomeswa kwezvinhu: Kunyange zvazvo PE isina kusveta kwemvura kwakasimba, -pakushandisa kwepamusoro-soro semapombi egasi, chinoomesa chinowanzo gadzirirwa kuomesa kare kuti chiomese midziyo kudzivirira kugadzirwa kwemafuro.

2. Rudzi masterbatch yekuwedzera: Muchina wekuwedzera wemavara masterbatch, wakadai seyero yekuderedza uremu, unodiwa kuti uve nechokwadi chekuwedzera uye kugadzikana kwereshiyo uye kunoenderana ruvara rwepombi (seyero pombi dzegasi uye nhema neblue pombi dzekupa mvura).

3. Kuyera kwepamhepo madziro emadziro: Pamitsetse yekugadzira ine zvakanyanyisa zvinodiwa, an ultrasonic online wall thickness measurement system ichagadzirirwa kutarisa uye kugadzirisa kufanana kwemadziro emadziro munguva chaiyo.

4. Kudzora kwehutano hwakasimba: Mutsara wekugadzira unoda kuve wakagadzirirwa ne melt pressure sensors, melt tembiricha sensors, nezvimwewo, uye yakabatana nePLC system yekutarisa zvizere uye kurekodha.

 

Mafungiro ekusarudza mutsara wekugadzira

 

1. Chigadzirwa chekumisikidza: Rondedzera mhando huru dzePE mapaipi anogadzirwa (pombi dzemvura, pombi dzegasi, pombi dzekudiridza)? Ndeipi iyo yakanyanya caliber uye pressure rating? Izvi zvinotarisa ukuru uye chiyero chekugadzirisa che extruder.

2. Capacity demand: Sarudza extruder specifications zvichienderana nemusika size (sescrew diameter ye Φ 65, Φ 90, Φ 120mm, nezvimwewo).

3. Dhigirii re automation uye hungwaru: Tinoda kudyisa pakati, otomatiki kuyera uye kuwedzera, laser dhayamita kuyerwa, otomatiki kurongedza, nezvimwe? Izvi zvinokanganisa mari dzekudyara uye-nguva yakareba ichishanda zvakanaka.

4. Mold tekinoroji: Kusarudza vatengesi vane advanced spiral die dhizaini uye hunyanzvi hwekugadzira chinhu chakakosha pakuona mashandiro emagetsi epombi.

5. Simba remutengesi: Sarudza vatengesi vanogona kupa zvizere mitsara yekugadzirisa, mashandiro erutsigiro, kudzidziswa kwehunyanzvi, uye kuvimbika mushure me-basa rekutengesa. Vatengesi vegasi pombi yekugadzira mitsetse inodawo kuve neyakakodzera indasitiri zvitupa uye zviitiko zvakabudirira.

Pfupiso: Iyo tekinoroji yePE pipe extrusion line yakakura uye ichiri kuramba ichivandudza. Musimboti waro uri muplasticizing single screw extruder, screw mold isina streamline, chaiyo vacuum sizing uye kutonhora system, uye kucheka kwepuraneti kuve nechokwadi chekucheka. Kuisa mari mumutsara wekugadzira wakadaro kunoda kugovaniswa uye kusarudzwa kunoenderana nemusika unotangwa.

 

Main Techinacal Parameter

 

Model

(mm)

Pipe specifications

Kutsigira extruder

(kg/h)

Extrusion uwandu

(kw)

Total yakaiswa simba

PE-63

16-63

SJ65/30 SJ25/25

120-180

110

PE-110

16-110

SJ65/33 SJ25/25

150-200

130

PE-160

50-160

SJ75/33 SJ25/25

150-220

150

PE-250

75-250

SJ75/33 SJ25/25

280-350

280

PE-315

110-315

SJ90/33 SJ25/25

250-350

350

PE-450

160-450

SJ90/33 SJ25/25

350-450

400

PE-630

315-630

SJ120/33 SJ25/25

550-850

550

PE-800

450-800

SJ150/33 SJ25/25

8D0-1300

750

PE-1000

600-1000

SJ150/33 SJ25/25

800-1300

750

PE-1200

800-1200

SJ120/33X2set,SJ25/25

950-1600

950

PE-1600

1000-1600

SJ150/33X2set,SJ25/25

1500-2500

1300

 

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